叉车坞板 INSTALLATION AND MAINTENANCE FROM MINER
Forklift operation is a critical area of warehouse management. These powered vehicles are the key to loading and unloading speed and efficiency, 但是，如果没有正确的监督和正确的装卸码头设备，它们也可能成为风险中心.
如果您的设备不足，将叉车从装货码头移到卡车或拖车的床上是一个特别重要的步骤, 维护良好的叉车码头板设备, operators may be at an elevated risk of sustaining an avoidable accident.
职业健康与安全管理局已经注意到叉车安全操作的重要性, with the agency issuing specific and detailed regulations around the use of these vehicles. 作为设施运营者, 在为叉车操作员配备所需的资产和监督以达到最高效率和信心时，您应该努力超越OSHA规定.
THE NEED FOR SUFFICIENT 叉车坞板 ASSETS
叉车码头板是一个容易被忽视的设备，因为它的体积小，相对简单. 尽管它没有复杂的运动部件, a dock plate is still an essential part of any loading and unloading safety 意识程序. 您的叉车操作员, 车辆司机和所有其他仓库人员需要知道，他们可以指望码头板在日常磨损下发挥作用.
拥有符合装卸要求的码头板不仅从安全意识的角度来说很重要. 充足和维护良好的设备对于保持尽可能快速和有效的操作至关重要. If the process of moving goods between vehicles and the loading dock slows down, it can become a productivity bottleneck for your supply chain.
码头板或装货码头调平机?
评估时要问的一个重要问题 你们的装货码头设备 is whether a manually deployed forklift dock plate is your best option for loading and unloading. If your organization is dealing with a high volume of traffic around the loading dock, it may be better to select a 装货码头水平仪.
A 装货码头水平仪 可以有几种品种吗, 从机械式船坞矫直机到液压式或气动式船坞矫直机，这些都是动力驱动的，需要员工更少的体力劳动. These assets provide a potentially more efficient way to connect the dock with trucks or trailers. Modern options, such as vertical levelers, can also save significant space on the loading dock.
当决定在标准码头板和装载码头找平机之间时，要记住的主要事情是，无论您选择哪种设备, 同样的优先事项仍然存在. 您应该确保您购买的资产适合将通过它的流量的类型和数量, 确保它是正确的 保持高标准 将可避免故障的风险降至最低.
装货码头安全和职业安全卫生意识
Staying in line with OSHA regulations is a major part of effective loading dock management. Not only is careful compliance necessary to avoid problems with inspections, 密切关注OSHA规则手册也是验证您是否采取了足够的措施来提高装货码头的安全意识的一种方式.
Because an incident involving a forklift can result in serious injuries and damage to property, 有很多 OSHA regulations around safe operation of these vehicles. Some of these specifications relate to the correct design, 码头板的部署和使用, a category including both forklift dock plate and dock leveler assets.
关于叉车码头板资产的规定
OSHA’s rules around forklift operations on the loading dock received an important update in 2017, 让人们格外关注这些规定. As Modern Materials Handling reported, organizations now must 使用船坞板与凸起的侧壁 when bridging a gap, such as between a loading dock and a truck bed.
关于侧墙的规则有一个例外——雇主可以继续使用没有加高屏障的码头板，如果他们能证明没有车辆从码头板或装载码头矫直机坠落的风险.
OSHA规程的其他规定 include the requirement that portable dock boards have to be secured when they are in use. If there is no feasible way to anchor a dock board in place with equipment, 雇主必须向OSHA证明，设备不会因为与附近表面有明显接触而移出安全装卸位置.
OSHA还要求公司只使用额定的坞板，以安全支持将跨越其跨度的负载. 此外, forklift dock plates put in place by hand need to sport handholds, so employees can move them into position without difficulty.
需要装载码头车辆约束
One or the most important OSHA rules around dock board use isn’t about those assets themselves, 而是防止卡车在装卸过程中移动或滚动的系统. The regulation specifies that some device must be in place to stop trucks, 拖车或轨道车辆无法移动.
而OSHA建议的解决方案，以防止车辆滚走包括车轮垫和沙鞋, many organizations have upgraded their restraint systems to include built-in vehicle restraints. 这些系统可以结合自动功能，允许远程激活，并允许管理员通过查看集中控制面板查看给定泊位的状态.
叉车码头板保养的重要性
- 频繁、全面的检查: Loading dock equipment inspections should be carried out regularly and involve every asset, 包括叉车码头板和找平机. These assessments need to consider the suitability of each piece of equipment for its role, as well as the age of the asset and its present condition. Equipped with the results, employees can formulate a targeted maintenance strategy.
- 积极主动的维护: 在资产损坏之前对其进行维护是设备所有者最能创造价值的工作之一, 而且很少有公司参与其中. 当技术人员 进行有效的主动维护 装货码头设备, they can extend the usable life span of these assets, 优化总拥有成本. The goal of these programs is to drastically reduce the need for reactive emergency repairs.
- 根据需要提供快速维修服务: 即使是有有效的主动维修计划的组织也应该有可靠的紧急维修技术人员随叫随到. 中央装卸码头资产的停机时间, such as a forklift dock plate or 装货码头水平仪, 会造成代价高昂的供应链放缓吗. When expert personnel are available around the clock, your facility can react to any breakdown that occurs.
完成装货码头设备设置
When upgrading your forklift dock plates and 装货码头水平仪 systems, 您可以花时间确保该地区的所有其他设备都达到相同的适用性水平, 质量和条件. 毕竟, 停机影响到装货码头的任何部分，都可能导致作业速度减慢，并增加员工的风险.
在当今快速发展的供应链环境中，仓库或配送中心是卡车的活动中心, 叉车和员工步行. 确保所有这些人员和资产能够有效地共存，并且没有不必要的风险是至关重要的. 首先是对你的设备进行评估.
不幸的是，仓库和配送中心没有足够的装载码头设备来满足组织的高标准是很常见的. Especially in cases where buildings were constructed to fulfill other roles — for instance, retail stores — the facilities may have been installed with low-cost equipment by default. 在这些情况下, it’s uniquely important to assess assets and revamp the loading dock for your purposes. Systems directly impacting your loading and unloading operations, 此外还有叉车码头板, 装货码头水平仪s and vehicle restraints already mentioned, 包括:
- 装货码头封条和遮蔽物: 在装货码头上操作的人员和车辆如果受到保护，就能够更安全、更有效地移动. 有效的 装载码头封条和遮蔽物 can also help keep temperature control costs down, 这与维持冷链以遵守《e世博esball》(FSMA)的公司相关.
- 装货码头门: 可靠的门 that are the correct size and type for your facility can enable quick, 高效装卸. If you expect to use forklifts extensively around the doors, make sure to select models capable of sustaining a vehicle hit without suffering serious damage.
- 装货码头护栏及边漆: Guard rails are required by OSHA around heights of four or more feet. 该机构的叉车操作指南还提到，在码头边缘涂上明亮的警告条纹，以帮助车辆操作员意识到即将到来的坠落.
When you’re ready to take a comprehensive approach to loading dock improvement, MINER is the No. 1个合作伙伴.
需要装载码头车辆约束
One or the most important OSHA rules around dock board use isn’t about those assets themselves, 而是防止卡车在装卸过程中移动或滚动的系统. The regulation specifies that some device must be in place to stop trucks, 拖车或轨道车辆无法移动.
而OSHA建议的解决方案，以防止车辆滚走包括车轮垫和沙鞋, many organizations have upgraded their restraint systems to include built-in vehicle restraints. 这些系统可以结合自动功能，允许远程激活，并允许管理员通过查看集中控制面板查看给定泊位的状态.